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MOBILECOR Mini
The MOBILECOR Mini mobile technological complex allows for the construction of buildings directly on the construction site, eliminating the need for reliance on stationary plants.
The mobile equipment for foam concrete preparation and casting is a key element of the Indesol technology, ensuring the production of high-quality foam concrete directly on the construction site. The complex is developed according to Indesol’s engineering solutions and manufactured under full technical supervision at leading enterprises in the industry.
In terms of quality, it meets international standards comparable to the best European and American equipment, while significantly outperforming cheap alternatives that fail to guarantee consistent mixture properties and long-lasting structural durability.
The MOBILECOR Mini is a modern solution that provides access to new opportunities for operation in any environment, including remote regions.
The main advantage of this equipment is its ability to produce foam concrete specially adapted for casting into building frames. Such solutions do not exist in the global market: the installations manufactured under the Indesol technology are unique and fully aligned with the requirements of our construction system.
This ensures optimal density, homogeneity, and strength of foam concrete — results that cannot be achieved with standard equipment.
| Parameter | Value |
| Foam concrete output | 8 – 12 m³/h |
| Air pressure | 10 bar |
| Foam concrete density range | 150 – 400 kg/m³ (adjustable) |
| Water and mortar dosing accuracy | ±1 – 2 % |
| Installed power | 12 kW |
| Parameter | Value |
| Power supply | 380 V / 50 Hz (400 V / 60 Hz) |
| Control interface | PLC + HMI (touch panel) |
| Control voltage | 24 V DC (PLC control circuits) |
| Module dimensions | Project-specific |
| Module weight | Project-specific |
All the listed parameters are indicative and provided for reference only.
For each project, they must be adjusted and agreed upon with the client. The final configuration depends on factors such as the required density of foam concrete, the productivity level, module dimensions, integration with other equipment, and site-specific conditions.
After defining all requirements, our engineering team develops the optimal equipment setup.
We carefully consider construction needs, technological tasks, and production goals to deliver a solution that ensures stable performance, high quality of foam concrete, and full compliance with the project.
The mobile complex for foam concrete preparation consists of several interconnected units, providing the full technological cycle — from component dosing to producing a homogeneous foam concrete mixture. All elements operate within a single system, ensuring consistent quality and repeatable material properties.
Mobile unit for cement slurry preparation
The mobile cement mortar preparation unit is designed for operation directly on the construction site. It ensures fast and stable mixing, which is critical for casting frames with foam concrete. The compact layout and well-thought-out design allow for easy transportation and rapid commissioning of the unit.
Full autonomy
All components are integrated into a single frame structure, eliminating the need for external equipment.
High performance
The activator mixer ensures stable mixing and uniform homogeneity of the cement mortar.
Application flexibility
The intermediate tank optimizes material feeding and maintains continuity of the technological process.
Ease of operation
ladder and ergonomic arrathengement of units simplify monitoring and technical maintenance of the system.
Unit for chemical additives preparation
Unit for foam agent solution preparation
2.1Solution container
2.2Control cabinet with PLC panel (automation system)
2.3Pump
2.4Mixer
2.5Frame structure
2.6Water meter
2.7Solenoid valve
The foam agent and chemical additive preparation units are compact, fully autonomous modules integrated into a durable frame structure. They ensure stable storage, uniform mixing, and reliable feeding of solutions while maintaining high precision at every stage of the process. The only difference lies in the capacity of the tanks, which allows the equipment to be adapted to specific construction tasks and flexibly applied under any working conditions.
Precise water dosing
The integrated water meter ensures uniform filling of the container and guarantees the stability and quality of the prepared solution.
Consistent mixing process
The built-in agitators maintain even circulation of the solution, preventing sedimentation and keeping a homogeneous structure throughout.
Reliable solution feeding
The pump provides steady delivery of material into the mixer, while the water volume is precisely controlled by the meter on the cement mortar unit.
Compact and mobile design
The modular frame simplifies transport and installation of the equipment, enabling direct operation at the construction site.
Drawing 1. - Unit for foam agent solution preparation
Drawing 2. - Unit for chemical additives preparation
Foam generator with mixing chamber
The foam generator with mixing chamber — is a specialized unit developed by Indesol specifically for the technology of casting steel frames with foam concrete. Its design ensures simultaneous foam generation and uniform mixing with the cement mortar, resulting in a material of consistently high quality.
The supply of water, cement mortar, and air is controlled through a system of valves and pressure regulators, allowing precise adjustment of the process and ensuring foam concrete of optimal density and performance. This solution significantly outperforms standard industrial alternatives, as it is purpose-built for one specific task — the reliable formation of monolithic wall structures.
High process accuracy
Stable foam generation and uniform mixing with mortar ensure predictable results.
Guaranteed material quality
Foam concrete of consistent density and strength characteristics is maintained throughout the entire cycle.
Reliable control system
PLC automation monitors key parameters and minimizes the impact of human error.
Compactness and integration
The module seamlessly connects with other units of the complex and requires minimal maintenance.
The Light Gauge Steel Roll Forming Machine consists of three key components and is designed for the production of galvanized steel profiles for construction. It is manufactured according to Indesol’s engineering drawings and under full technical supervision at leading enterprises in the industry.
In terms of quality, the equipment matches the standards of renowned European and American manufacturers, while significantly outperforming cheap alternatives that fail to deliver stability, precise geometry, and long-lasting durability of the profiles.
The key advantage lies in the ability to produce profiles specifically developed for foam concrete casting. Such solutions do not exist on the global market: the profiles manufactured on our machines are unique and perfectly tailored for the technology of casting building frames with foam concrete.
This ensures optimal geometry, strength, and reliability of the structure — results that cannot be achieved with standard profiles.
The Light Gauge Steel Roll Forming Machine consists of three key components — the Automatic Roll Forming Machine, the Hydraulic De-Coiler, and the Product Support Frame. Together, they provide the complete cycle of steel profile production, from coil feeding to the delivery of finished framing elements.
Automatic Roll Forming Machine
This is the core element of the system, providing accurate and consistent forming of galvanized steel profiles. The machine performs automatic feeding, profiling, and cutting of the material, eliminating human error and reducing production waste.
Hydraulic De-Coiler
- Automatic coil feeding
- Hydraulic drive
- Reliable coil fixation
- Safety and stability
Product Support Frame
- Receives and supports profiles
- Maintains geometry
- Facilitates further processing
- Simple yet durable design
Accurate profile
forming with consistent geometry.
High productivity
thanks to continuous roll forming cycle.
Durability
due to wear-resistant rollers and components.
Flexibility
— can be configured for pre-approved profile types.
| Parameter | Value |
| Thickness of processed metal | 0,8 – 1,6 mm |
| Coil width | up to 600 mm |
| Profiling speed | 10–15 m/min |
| Machine power | ~15 kW |
| Geometry accuracy | ± 0.5 mm |
| Parameter | Value |
| Steel strength | 350–550 MPa |
| Drive type | Electric / Hydraulic |
| Cutting system | Automatic, hydraulic |
| Control | PLC with touch panel |
| Machine weight | Project-specific |
All the listed parameters are baseline and provided for reference.
For each project, they must be coordinated with the client. The specific equipment configuration depends on project requirements such as wall thickness (internal and external), number of floors, layout solutions, and other structural factors.
Once all requirements are defined, our engineering team selects the optimal equipment setup.
We take into account the construction specifics, technological demands, and production objectives of the client to provide a solution that ensures efficiency, reliability, and full compliance with the project.
The MOBILECOR Mini mobile technological complex is an innovative solution that enables the construction of buildings directly on-site, without dependence on stationary plants, making it possible to efficiently implement projects even in the most remote and hard-to-reach regions.
Key Operations
- Profile forming. Production of galvanized steel profiles of the required dimensions and shapes, serving as the basis of the building’s framework
- Structure assembly. Fast installation of the load-bearing frame, prepared for further finishing and casting.
- Building cladding. External covering with cement-bonded particle boards and internal finishing with gypsum boards, ensuring durability and geometry.
- Foam concrete casting. Filling the prepared frame with foam concrete mixture to form a strong, lightweight, and energy-efficient monolith.
Fundamental New Opportunities
- Construction in remote regions. In areas where it is impossible or economically inefficient to install a stationary plant, the complex is deployed directly on-site.
- Cost and risk reduction. No need to transport bulky structures over long distances, reducing logistics costs and losses during delivery.
- Speed and flexibility. Production and casting of frames take place exactly where the building is erected, allowing strict schedule control and adaptation to project requirements.
- Independence from infrastructure. The customer gains the ability to work under any conditions — from large cities to the most remote and hard-to-reach regions.
The strategic value of MOBILECOR Mini lies in its ability to open access to new markets and regions where competitors cannot operate. It is a tool for accelerated territorial development and business scaling in areas with limited infrastructure.
At the same time, the mobile complex does not replace stationary production but serves as the perfect complement to the main line, combining the industrial power of the factory with the flexibility and mobility of an on-site solution.
The MOBILECOR Mini mobile complex enables on-site casting of steel frames with foam concrete. The mixture is poured and evenly distributed inside the walls, creating a seamless fill without joints or cold bridges. As a result, the building receives walls with an integrated thermal insulation layer right from the start.
Using foam concrete with MOBILECOR Mini ensures consistent quality and high energy performance of buildings. The material acts as built-in insulation: it keeps warmth inside during winter and maintains coolness in summer. This reduces heating and cooling expenses while providing comfort and savings — even in remote regions.
